When making consumer products to sell in the market, it’s essential to ensure they are well-produced and meet customers’ needs. When customers buy products that don’t work as expected or break easily, they will most likely leave negative reviews about them. However, such incidents can be avoided by implementing one quality control procedure; product quality inspections.
What Is Quality Product Inspection?
Quality product inspection is a systematic process of checking the quality of a product based on a specified set of standards. In this procedure, the quality inspector examines a product sample based on its construction appearance, function, and other conditions to check if they meet the buyer’s requirements. The process makes it easy to identify defects early on, and corrective action was taken as soon as possible to ensure that the product was in good working condition before being released to the marketplace. Are you looking to ensure the quality of your products? keep reading
How Does Quality Product Inspection Work
Every manufacturing company must have a team of internal quality control inspectors. Its team will always remain responsible for assessing the quality of the product. If you are an importer, you must take additional measures to ensure product quality. For this reason, third-party inspections come in.
With various kinds of inspections, the hold and witness inspections are popular. Here, inspectors are on-site, conducting multiple checks from the inspection checklist in line with the inspection and test plan. The checks include physical requirements, product function, packaging, labeling, etc., before providing an inspection report showing details of their findings.
Steps Involved In Quality Product Inspection Control
With manufacturing companies seen to increase over the decades, third-party inspection companies, such as Products Inspection companies in China, step in to help them verify the product quality at the different stages of the manufacturing process. They employ expert checks of various product elements and test them to ensure they meet standard industry requirements. Here is a brief summary of the entire process to ensure every detail is verified and inspected before its manufactured, shipped, and distributed.
- Pulling Random Sample
Random product sample inspections are conducted at the facility that manufactures your products. First, your inspector needs to travel to the factory, and then they pull a random sample of your products for a special inspection method called AQL ‘Acceptance Quality Limit’ sampling. AQL sampling method used for quality control inspections. It helps you determine how many products to pull for review and how many defects are allowable in the shipment.
- Complete Checks From The Inspection Checklist
Once inspectors have pulled the sample, they run through all the tests and checks on your inspection checklist. They check physical requirements inspection, packaging, and labeling and do a visual inspection, among other inspection checks.
- Complete And Send The Inspection Report
After going through the checklist, inspectors put together an inspection report. You receive a copy of the inspection report, including photos of your products and any relevant notes, which tells you whether the products have passed inspection.
Types Of Product Inspection
Typically most importers choose to have their products inspected once the factory finishes production. It verifies the quality of final goods before they are loaded and shipped overseas. however, here are the main types of product quality inspection for effectiveness
- Pre-Production Inspections
PPI is conducted before production starts, and these inspections can help verify the quality of raw materials and factory readiness.
- During Production Inspections
DPI is conducted while production is still underway. Inspection at this stage can help you catch defects early to come up with corrective measures and reduce delays
- Pre-Shipment Inspections
It’s the most common type of inspection. It’s conducted once your goods are 100% produced and at least 80% packaged.
- On-Site Test Checking
During pre-production, production, and final inspection, the on-site test would be conducted for the products so that users are available with quality products and don’t have to undergo uncertain problems.
Why Is Product Quality Control Important?
Product inspection is integral to Quality Control (QC) for manufacturing businesses. This procedure helps ensure that products are of acceptable quality at all production levels before they reach the customers. Identifying and resolving problems during the production phase can prevent quality issues and possible supply chain disruptions.
Here Are The Benefits Of Product Quality Control Inspection;
- Anticipate and prepare for potential shipping delays.
- Ensure that mass-produced goods satisfy quality requirements.
- Maximize the value of the budget for quality control
- Avoid having defective or malfunctioning products in the market.
Now that you have all the basic information on how product quality inspection works, you’ll understand that inspection is the basic tool that ensures products are as per standard industry requirements. For a more effective approach, Product Inspection Companies In China have experienced and skilled teams. You need to manage your supply chain and ensure good business outcomes.